labeling systems

The LABELSTAR® System 1 is manufactured to handle round bottles at speeds of up to 250 BPM*. This extremely efficient labeling system can be integrated into any production line for the Pharmaceutical, Nutraceutical, Biotech, Cosmetic, Chemical and Food & Beverage Industries, and can be equipped with a wide variety of options to tackle any specific challenge. Various types of indexing systems are offered to ensure proper indexing of the bottles into the labeling station. These in-feed systems will stop the bottle flow should any alarm occur, ensuring proper product output. A round bottle positioning system is also offered to ensure a proper label position.

• Feed screw
• Star-wheel indexing
• Standard separator wheel
• Dual belt separator

Numerous types of coding devices, offer additional flexibility and configuration options to accommodate any label type.

• Hot Stamp
• Thermal Transfer
• Laser
• Ink jet coding devices

The LABELSTAR® System 1 can be equipped with the latest in quality verification systems ensuring all failed inspections will result in the defective container being rejected. Systems such as:

• Bar Code Scanners
• Complete Vision Inspection System for OCR, OCV Inspection (lot #/expiration date)
• Label Code Verification
• Label Presence Sensors.


Application: Vials | Round | Oval | Square | Rectangular      Speed*: Up to 500 meters (164 ft.) per minute (200 BPM**)


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

The LABELSTAR® System 2  is made to apply one or two pressure sensitive labels on any bottle and is capable of producing up to 250 BPM*. This extremely efficient and versatile labeling system can be integrated into any production line in Pharmaceutical, Nutraceutical, Biotech, Cosmetic, Chemical and Food & Beverage Industries. With the longest top hold downs available on the market the LABELSTAR® has developed a series of interchangeable modules to facilitate the changeover  process and increase the flexibility of the system allowing it to be used on oval stable base, square, rectangular and round bottles. The LABELSTAR® System 2 can be equipped with special bottle positioning systems:

• 3, 4 and 5 panel label applicators
• wraparound systems to handle round bottles
• high speed labeling heads
• etc…

The LABELSTAR® System 2 can be equipped with the latest in quality verification stations systems ensuring all failed inspections will result in the defective container being rejected.

• Bar Code Scanners
• Complete Vision Inspection System for OCR, OCV Inspection (lot #/expiration date)
• Label Code Verification
• Label Presence Sensors.


Applications: Oval Stable Base, Square, Rectangular and Round Bottles.       Speed*: Up to 250 BPM** (contingent on the system and labeling heads chosen)


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

The LABELSTAR® System 3 is a versatile pressure sensitive labeling system that can apply a top and/or bottom label at speeds up to 250BPM*. The System 3 can be integrated onto any LabelStar® system and can be used on vials, round bottles, square bottles, and rectangular bottles. The LABELSTAR® System 3 can be equipped with the latest in quality verification stations systems ensuring all failing inspections will result in the defective container being rejected.

• Bar Code Scanners
• Complete Vision Inspection System for OCR, OCV Inspection (lot #/expiration date)
• Label Code Verification
• Label Presence Sensors.


Applications: Vials | Round Bottles | Square Bottles | Rectangular Bottles      Speed*: Up to 50 meters (164 ft.) per minute (200 BPM**)


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

The MonoStar Pharma™ is a high speed rotary pressure sensitive labeling machine for stable and unstable round base containers which can operate at speeds up to 400 BPM*. The containers can be coming from either a motorized conveyor or an infeed tray. To ensure perfect placement of the label, this system uses a star-wheel to properly introduce the round bottles to the labeling applicator. Since the bottles are guided inside a star-wheel pocket it uses the entire body of the bottle to properly present itself to the peel plate. The MonoStar Pharma™ can be equipped with the latest in quality verification systems ensuring all failed inspections will result in the defective container being rejected into a motorized accumulation conveyor inside the machine.

• Bar Code Scanners
• Complete Vision Inspection System for OCR, OCV Inspection (lot #/expiration date)
• Label Code Verification
• Label Presence Sensors.

The Faulty Label Reconciliation System (FLRS) unit is designed with track-and-trace capabilities for pharmaceutical, Nutraceutical and bio-tech applications which require the removal of a faulty label before it is applied onto the container. All inspections that fail will result in the defective container being positively rejected and tracked in the batch reporting system which can be optionally configured to be 21 CFR, Part 11 ready.


Applications: Vials | Test Tubes | Micro-Tubes | Syringes | Ampoules     Speed*: Up to 400 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

PHARMASTAR™ is a high speed rotary pressure sensitive labeling machine for stable and unstable round base containers from 50cc to 1500cc,  which can operate at speeds up to 220 BPM**. The containers can be coming from either a motorized conveyor or an infeed tray. To ensure perfect placement of the label, this system uses a star wheel to properly introduce the round bottles to the labeling applicator. Since the bottles are guided inside a star wheel pocket it uses the entire body of the bottle to properly present itself to the peel plate. The PHARMASTAR™ can be equipped with the latest in quality verification stations systems ensuring all failing inspections will result in the defective container being positively rejected.

• Bar Code Scanners
• Complete Vision Inspection System for OCR, OCV Inspection (lot #/expiration date)
• Label Code Verification
• Label Presence Sensors.

The Faulty Label Reconciliation System (FLRS) unit is designed with track-and-trace capabilities which require the removal of a faulty label before it is applied onto the container. All inspections that fail will result in the defective container being rejected and tracked in the batch reporting system which can be optionally configured to be 21 CFR, Part 11 ready.


Applications: Round containers 50cc - 1500cc      Speed*: Up to 220 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

The Capmatic RotoStar is our fastest labeling system useful for vials, round bottles, square bottles, and rectangular bottles and capable of processing up to 500 BPM*.  Built on our proven Monoblock frame, the RotoStar can apply pressure sensitive labels to the top, neck, shoulder, front, or back for either round or shaped bottles. For complex labeling, the RotoStar can be configured to apply up to five different labels.  Bottles are delivered by a continuous motion feed screw to an infeed starwheel. This transfers the bottles to individual holding plates where the bottles are clamped from the top by a centering chuck. Bottles are then presented to the different stations by the rotating plates.
Standard features include:

• Motorized Height Adjustment System.
• Touch Screen Panel Control.
• Ramp-up / Ramp-down Speed Control.
• Safety Clutch on Infeed and Outfeed Starwheel.
• Automatic Bottle Stopper in the Event of an Alarm.
• Interchangeable Wiping Unit.


Applications: Vials | Round Bottles | Oval Bottles | Square Bottles | Rectangular Bottles     Speed*: Up to 500 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

BambinoStar™ labeler is ideal for labeling unstable containers or products such as vials, test tubes, micro-tubes, ampoules, small plastic round bottles and capable of processing up to 140 BPM*. The system can be configured with infeed and outfeed trays that gently load and gather the containers before and after labeling. The BambinoStar ™ can be equipped with the latest in quality verification stations systems ensuring all failing inspections will result in the defective container being positively rejected.

• Bar Code Scanners
• Complete Vision Inspection System for OCR, OCV Inspection (lot #/expiration date)
• Label Code Verification
• Label Presence Sensors.


Applications: Vials | Test Tubes | Micro-Tubes | Ampoules | Small plastic round bottles       Speed*: Up to 140 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute


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