plugging & capping systems

With its cGMP design and 21 CFR Part 11 readiness the BeltStar™ offers quality performance and maximum controllability for impeccable proficiency with regards to inline capping without the use of conventional spindles. The BeltStar™ uses servo driven belt systems to achieve the required torque. This innovative method of inline capping offers a reduced number of rejects therefore improving the overall efficiency of the line. The system was designed with the capability to handle a wide range of flat, continuous thread caps.  The servo-driven BeltStar™ allows programmable recipe driven changeovers, the ability to display applied torque and the capability of 100% torque verification through the HMI (Human Machine Interface). Any components not meeting the required torque settings will be rejected.


Application: CT | CR    Speed*:Up to 250 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

The Alpha monoblock style system is a single-indexing multi-station platform which can be configured to handle many different applications. The machine is designed to work with free-standing containers or with the use of a puck system. It is a full featured multi-station monoblock which can be equipped with variety of closure systems: plugging, capping, crimping /R.O.P.P. The system can also be equipped with a labeling system that can accommodate various inspection components. The Alpha’s low profile design is easy to clean and maintain to meet the cGMP guidelines and regulations. Removable stainless steel access doors on the front and back of the machine provide quick entry to all internal hardware and electrical controls.


Applications: Plugging | Stoppering | Crimping | Capping | Labeling     Speed*: Up to 60 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

The Rebel monoblock system is a double -indexing multi-station platform which can be configured to handle many different applications. The machine is designed to work with free-standing containers or with the use of a puck system. It is a full featured multi-station monoblock which can be equipped with a variety of closure system like plugging and/or capping station solution systems. Removable stainless steel access doors on the front and back of the machine provide quick entry to all internal hardware and electrical controls.

Applications: Plugging | Stoppering | Crimping | Capping     Speed*: Up to 120 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

The Bambino™ system is a compact single-indexing platform which can be configured to handle various types of applications. It is a full featured multi-station monoblock that can be equipped with an assortment of filling systems, control panel systems, pumps, capping equipment and electrical controls. The system can also be equipped with a labeling system that can accommodate various inspection components. Numerous options are available for the Bambino™ platform to attain different packaging requirements. Removable stainless steel doors on the front and back of the machine provides quick access to internal components and electrical controls.


Applications: Filling | Plugging | Stoppering | Crimping | Capping | Labeling    Speed*: Up to 40 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

The RoadRunner® is a continuous motion rotary system that provides high-speed plugging and/or capping. The RoadRunner® offers an economical solution to your capping requirements while maintaining cGMP guidelines and regulations. Unique to the packaging industry, the RoadRunner® models are designed to utilize a flexible combination of closing heads and torque controls designed for reliable and accurate application on plastic, glass or metal bottles. Built on Capmatic’s proven monoblock frame, each machine is custom built with a cap/plug sorter, a feeding system. Option systems are available such as explosion-proof, quality vision control system are available to meet your most demanding production needs. Removable stainless steel doors on the front and back of the machine provides quick access to internal components and electrical controls.

Applications: Nasal Spray | Droppers | Brush | Plug |Screw cap | Aluminum cap | R.O.P.P.    Speed*: Up to 600 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute

The RoadRunner® Pharma is a high-speed rotary vial crimping unit designed to process a wide range of pharmaceutical and diagnostic crimp caps. Built on Capmatic's proven monoblock frame, each machine is custom built with a cap/ plug sorter, a cap/ plug feeding system, a bottle transfer system and a rotary capping or plugging unit to meet your production needs. Each system is driven by a frequency controlled AC motor, automatically synchronized by an electronic inverter. Normally configured for a specific cap / plug and bottle, the RoadRunner® Pharma is designed to be modified with changeparts to suit a variety of requirements, including stems and trigger spray insertion. As with all Capmatic machines, numerically controlled hand wheel height adjusters are included to simplify and speedup the changeover process. The versatile RoadRunner® Pharma can be easily integrated into any existing pharmaceutical and diagnostic packaging line.

Applications: Vial Crimping    Speed*: Up to 400 BPM**


* Speed and performance criteria is subject to testing with actual samples. ** BPM:Bottles Per Minute


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